Ask Question, Ask an Expert


Ask Mechanical Engineering Expert


First figure shows the impression of one of many lifting arrangements produced and used at a steel fabrication workshop. It was manufactured to lift a maximum of 50 kg and due to a product line change, it needs to be modified to lift a maximum mass of 100 kg. Furthermore, the lifting mechanism at the loading point needs to be changed to a motor-driven winch which weighs 26kg. This motor driven win ch can accelerate a loads of 100 kg to 0.8 m/s2 in 1 second. Due to these changes, the factory manager needs to know whether the present lifting cranes can be modified as quickly as possible using only the left over pipes that had been purchased to manufacture thethe original lifting cranes. Your task is to provide the manager with a suitable proposal.

The required design constraints are as follows:

Function of the existing cranes:

A loading block is attached as shown to Pipe 3. The load will be raised from the floor level to a height of 1.5 metres. Do not consider the geometry of the load at this stage. Pipe 2 is not attached to the base plate and free to rotate inside Pipe 1. Do not consider the plate attachment to the floor, assume pipe 3 is welded to a perfectly rigid plate. Pipe 3 is rigidly connected to Pipe 2 by means of welding etc.

Available materials for modifications:

Materials: A few lengths of each of Pipe1, Pipe 2 and Pipe 3. (All pipes are steel with Ultimate Strength is 320 MPa, Yield Strength 280 MPa, Shear Strength 248 MPa, E= 200 GPa, Poisson’s ratio =0.3, Density 7880 kg/m3)

Design Criteria:

Part 1

1) Use only your knowledge of the fundamentals of stress analysis. (pre-requisite MEC2402 or equivalent)
2) Do not use any FEA softwarefor this task. Only hand calculations using fundamental formulas will be accepted. Use your fundamental knowledge in Stress Analysis. Strictly, do not use design formulas provided in design calculations, software orstandards. Use suitable assumptions where required.
3) You have to list all your assumptions and highlight them. You are free to make justifiable assumptions to resolve statically indeterminate situations or problems. You also need to prepare and identify the parameters used in your fundamental equations .
4) Provide suitably neat hand sketches where necessary and the final proposal must be sketched clearly. CAD packages can be used to present your design, but clearly define features with comments where appropriate. You are free to assume general engineering workshop processes are available for implementation of your modifications.
5) find out required lengths of materials and provide a cutting list.

Design Limitations:

The overall size of the crane must not be changed. The height and reach of the loading point is to remain the same. Original parts must remain and you are allowed additions such as corner plates, , bracing , re-enforcing etc. The maximum stress level of any component needs to be less than 75 MPa. If you can’t maintain the max. stress level under the specific level, you need to justify it Also you need to limit the vertical and horizontal displacement at the loading point less than 50 mm.

Part 2

Create a suitable model with beam elements and perform an FEA for:
1) Original crane arrangement
2) Modified crane arrangement (Part 1)

Your report should include:
• Hand calculations with sketches etc. for original crane – Part1
• Sketch of modified crane and hand calculations to show stress levels after modifications – Part 1
• Tabulate necessary/critical stress levels and location before and after modification (referring to your sketch) – Part1
• describe FEA analysis following a standard FEA reporting format.
• Tabulate FEA results and compare FEA results with hand calculations
• Conclusions

1990_Lifting arrangement.jpg

problem 2

Second figure shows rough sketch of the selected representative critical part of a “Quick Coupler” (of an earth moving equipment) made with cast steel. You need to perform FEA analysis to estimate critical stress levels at given operational conditions. You can assume applied load as P = 3kN.

Your tasks: (Follow FEA reporting format where necessary)

1) Perform an FEA analysis for portion of the Quick Coupler with suitable constraints. (Hint: You can assume the sketch (b) represents the actual loaded component of the coupler. this critical part is taken from the circled area. You can consider the surfaces below the centre line (CL)s to be free and the top surface of the sketch to be rigidly connected to the larger body of the coupler)
2) Estimate the stress level at point A using your knowledge in “Stress Analysis”. Use only the given dimensions, and list clearly your assumptions and justify them.
3) Tabulate and compare FEA results with manually find outd values. describe the differences in the answers you determined from FEA and manual estimates. Justify your comments.

 1738_Quick coupler.jpg


problem 3

Your task: (Follow FEA reporting format where necessary)

1) You need to sketch shear force and bending moment diagrams and estimate maximum bending and shear stresses acting on the beam using your knowledge in beam analysis. Please note that this beam problem is statically indeterminate. However, you can solve this problem using manual methods. Also prepare standard second order differential equation for elastic curve for the deflection of beam AB and deduce an equation for beam deflection. (Take E=200 GPa)
2) Perform a 2D FEA (Beam analysis) and compare FEA results and manually determined values for reactions at A and B and the deflection at mid-point of the beam. (Tabulate your results)
3) Compare your FEA results with manually find outd values.

759_Beam arrangement.jpg

Mechanical Engineering, Engineering

  • Category:- Mechanical Engineering
  • Reference No.:- M9516

Have any Question? 

Related Questions in Mechanical Engineering

Football coach ira blooper has just been fired as head

Football coach Ira Blooper has just been fired as head coach at a large university. His buyout amount is $7.5 million, and Blooper will be repaid (as per his contract) in monthly installments over the next 4 years. If th ...

You have been tasked by seismic energy to assess the

You have been tasked by seismic energy to assess the lifetime thermodynamic efficiency of an engineered geothermal system they installed one year ago in southern California. A geological engineering firm has reported tha ...

Questions 1in indian agriculture we obtain 120million tons

Questions 1. In Indian agriculture, we obtain 120million tons of food grains, by employing 20 millions of labourers, if it employs one more million labour, production rises by 6 million tons, which type of return it is? ...

A professional sports team has decided to locate in your

A professional sports team has decided to locate in your town. A local businessperson is going to build a stadium for the team. Unfortunately, the site is contaminated. The project will fall through unless you can devise ...

Application radar cross-section a small radar is used to

Application: Radar cross-section. A small radar is used to measure the radar cross-section of a small airplane as part of the certification process. The radar transmits 100 W at 6 GHz. The antenna has a gain of 20 and is ...

Monopole antennas efficiency two quarter-wavelength

Monopole antennas, efficiency. Two quarter-wavelength monopoles are used at the same frequency. Both are made of copper, with conductivity 5.7 x 10 7 S/m. Both transmit at 1 GHz. One is 1 mm thick, the second is 10 mm th ...

Using the srss method for error combination determine the

Using the SRSS method for error combination, determine the fractional error in each component x i so that the contribution from each component to the overall error eSRSS is the same.

A what is a combinational logic circuit and what is a

(a) What is a combinational logic circuit and what is a sequential logic circuit? Describe the use of a flip-flop or a latch as a basic element in semiconductor memory. Prepare a truth table similar to what is shown in F ...

Find the total transverse te waves in a waveguide of width

Find the total transverse TE waves in a waveguide of width a and height b if a forward-propagating wave of amplitude Ho and a backward-propagating wave of amplitude H 1 exist.

One of the obvious purposes of project planning and

One of the obvious purposes of project planning and scheduling is to complete a project on time. Identify other benefits that can be derived from good project planning. Also describe typical problems that can be prevente ...

  • 4,153,160 Questions Asked
  • 13,132 Experts
  • 2,558,936 Questions Answered

Ask Experts for help!!

Looking for Assignment Help?

Start excelling in your Courses, Get help with Assignment

Write us your full requirement for evaluation and you will receive response within 20 minutes turnaround time.

Ask Now Help with Problems, Get a Best Answer

A cola-dispensing machine is set to dispense 9 ounces of

A cola-dispensing machine is set to dispense 9 ounces of cola per cup, with a standard deviation of 1.0 ounce. The manuf

What is marketingbullwhat is marketing think back to your

What is Marketing? • "What is marketing"? Think back to your impressions before you started this class versus how you

Question -your client david smith runs a small it

QUESTION - Your client, David Smith runs a small IT consulting business specialising in computer software and techno

Inspection of a random sample of 22 aircraft showed that 15

Inspection of a random sample of 22 aircraft showed that 15 needed repairs to fix a wiring problem that might compromise

Effective hrmquestionhow can an effective hrm system help

Effective HRM Question How can an effective HRM system help facilitate the achievement of an organization's strate