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Turbochargers Are Us, a new start-up company, hires you to design their new turbocharger. They explain that they want to replace their metallic superalloy turbocharger with a high-tech ceramic that is much lighter for the same configuration. Silicon nitride may be a good choice, and you ask Ceramic Turbochargers, Inc. to supply you with bars made from a certain grade of Si3N4. They send you 25 bars that you break in three-point bending, using a 40-mm outer support span and a 20-mm inner loading span, obtaining the data in the following table.

(a) Calculate the bend strength using σf = (1.5 · F · S) (t2· w), where F = load, S = support span (a = 40 mm loading span and b = 20 mm in this case), t = thickness, and w = width,and give the mean strength (50% probability of failure) and the standard deviation.

Bar

Width (mm)

Thickness (mm)

Load (N)

1

6.02

3.99

2510

2

6.00

4.00

2615

3

5.98

3.99

2375

4

5.99

4.04

2865

5

6.00

4.05

2575

6

6.01

4.00

2605

7

6.01

4.01

2810

8

5.95

4.02

2595

9

5.99

3.97

2490

10

5.98

3.96

2650

11

6.05

3.97

2705

12

6.00

4.05

2765

13

6.02

4.00

2680

14

5.98

4.01

2725

15

6.03

3.99

2830

16

5.95

3.98

2730

17

6.04

4.03

2565

18

5.96

4.01

2650

19

5.97

4.05

2650

20

6.02

4.00

2745

21

6.01

4.00

2895

22

6.00

3.99

2525

23

6.00

3.98

2660

24

6.04

3.95

2680

25

6.02

4.05

2640

(b) Make a Weibull plot by ranking the strength data from lowest strength to highest strength. The lowest strength becomes n = 1, next n = 2, etc., until n = N = 25. Use F= (n - 0.5) N where n = rank of strength going from lowest strength n = 1 to highest strength n = 25 and N = 25. Note that F is the probability of failure. Plot ln [1 (1 - F)] as a function of ln sf and use a linear regression to find the slope of the line which ism: the Weibull modulus. Find the characteristic strength (s0) (63.2% probability of failure).

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