Question 1: (i) What is a chip? What are the different types of chips? How are they formed?

(ii) What is the measure of metal removing process machinability? What are the factors that affect it?

Question 2: (i) Explain the types of chip formed during machining process.

(ii) List the various types of tool wear and discuss the factors affecting them.

Question 3: (i) Define the various tool parts of a single point cutting tool with a neat sketch.

(ii) What are the standard angles of cutting tool? Explain in detail.

Question 4: (i) Explain the essential characteristics of a cutting fluid.

(ii) The following equation for tool life is given for a turning operation; V T 0.13 f 0.77 d 0.37 = C, A 60 minute tool life was obtained while cutting at V=30 m/min, f=0.3 mm/rev and d=2.5mm. Determine the change in tool life if the cutting speed, feed and depth of cut
are increased by 20% individually and also taken together.

Question 5: What are the important properties required for cutting tool materials?

Question 6:What is meant by tool wear? Explain the parameters that influence tool wear.

Question 7: Draw the merchant's circle diagram and derive the relationship between various cutting forces.

Question 8: Write a brief note on the type cutting fluids used for metal removal process.

Question 9: Explain the various factors affecting tool life.