Ask Question, Ask an Expert

+1-415-315-9853

info@mywordsolution.com

Ask Management Theories Expert

Instructions

You are strongly advised to read carefully and analyze the information in the case study before attempting to answer problems 1 and 2.
Kateville Textile Printing Company Ltd

Introduction

Kateville Textile PrintingCompany Ltd. is a design company that produces design fashion products and distribute to all branches of Stockwell Supermarket Chain Stores Ltd. The company’s at present functional layout in the shop floor has some operational problems that forced production to utilized large batch quantities due to the high set up times resulting in high build up in-process stock.

The company is looking to improve their competitiveness through the implementation of lean concepts to improve the manufacture of well designed men’s and women’s wears as well as children’s wear for an overseas market.

Customer Report:

Customer requirement: One daily shipment of 600 units to Stockwell Supermarket Chain Stores Ltd. The buyer, Kateville Textile PrintingCompany Ltd places weekly orders to Gennie Fabrics Ltd., the supplier by fax for 1,200units inventory to be supplied direct to production site.

Production Control Department:

I) Receives Stockwell Supermarket Chain Stores Ltd. 800 daily forecast and enter them into the MRP system
II) Issue weekly orders to supplier, Kay Fabrics
III) Secure 1,500 unit raw materials delivery by weekly fax order release
IV) Generate weekly department MRP requirement based upon customer order, WIP, F/G inventory levels and anticipate scrap and down tme.
V) WIP between cutting and screen print = 600units
VI) WIP between screen print and sewing = 1,600units
VI) Finished Goods Inventory                   = 2,500units
VIII) Manual daily directives from Production Supervisor

Based on the week forecasts, production department releases daily manual information through the Factory Supervisor to the shop floor.

Additional Information:

• Movement of production materials through the process is by push system
• Supplier delivery takes 3 days and hold ups between cutting and screen print takes 2 days.
• Queuing between screen print and sewing takes 2 days whilst finish goods remain at the warehouse five days before shipment to Kateville Textile PrintingCompany Ltd.

Process Information

A) Cuttings

i) 5 operators
ii) Cycle time = 4mins
iii) Changeover time = 65mins
iv) Uptime = 85%
v) 2 Shifts

B) Screen Print

i) 3 operators
ii) Cycle time = 14mins
iii) Changeover = 65mins
iv) Uptime= 80%
v) 3 Shifts

C) Sewing

i) 15 operators
ii) Cycle time= 18mins
iii) Changeover = 35mins
iv) Uptime = 95%
v) 1 shift

D) Shipping Department
Remove sewed dresses from finished goods warehouse and stages them for truck shipment to customer.

Requirement:

problem 1

From the above information create and comment on the current state map of Kateville Textile printingCompany Ltd.

problem 2

From Q1 design to improve the manufacturing systems at a cell level using lean techniques to create a future state map and comment with justification any actions taken in arriving at your decision.

Management Theories, Management Studies

  • Category:- Management Theories
  • Reference No.:- M9830

Have any Question? 


Related Questions in Management Theories

Task-you are required to write a report about the negative

Task- You are required to write a report about the NEGATIVE effects of the use of Social Media in the workplace in Australia. This is not about what is the use of Social Media in the workplace nor about its role as a mar ...

Managing strategic resources and operations assessment task

Managing Strategic Resources and Operations Assessment Task 1: Operations Learning outcomes- Apply critical thinking to address issues in business Convey information clearly and fluently, in high quality written form app ...

Assessment 1 - establish procedures for the management of

Assessment 1 - Establish procedures for the management of payroll Part A 1. What is the purpose of establishing security procedures in relation to payroll information? 2. What legislative requirements exist and apply in ...

Test -multiple choice 1alia a graphic artist at an

TEST -MULTIPLE CHOICE 1. Alia, a graphic artist at an advertising firm, realizes that the head designer, Ryan, has been copying designs from the Internet and passing them off as his own. Alia informs the marketing head a ...

Introduction to first line management-learning outcomes -

Introduction to first line management- Learning Outcomes - The Learner will:- 1. Understand the role of the first line manager 2. Be able to construct a personal development plan 3. Understand stakeholders and their need ...

Assignment - practice managementinstructions1 this is an

ASSIGNMENT - PRACTICE MANAGEMENT INSTRUCTIONS: 1. This is an individual assignment 2. Read carefully the terms of reference 3. Prepare technical and financial proposals responding to terms of reference 4. Include core el ...

Assessment interview this assessment task has been designed

Assessment: Interview This assessment task has been designed to allow you to demonstrate how you apply your skills and knowledge of working in a counselling framework through practical application of these skills. It is ...

The basic procurement cycle includes the

The basic procurement cycle includes the following: • Determination of requirements • Determination of the source of supply • Vendor selection • Purchase order processing • Purchase order monitoring • Goods receipt • Goo ...

Strategic information system business reprot assignment- in

STRATEGIC INFORMATION SYSTEM BUSINESS REPROT ASSIGNMENT- In groups of three or four, you will be required to conduct research on AIS/ERP Systems for your client, including define business processes, develop business requ ...

Case studysupply chain management at regal marinemonte

Case Study Supply chain management at Regal Marine Monte Carlo harbor. Caption: Regal customers expect luxury and value. Read the case study that follows. View the video tour of Regal Marine that addresses its supply cha ...

  • 4,153,160 Questions Asked
  • 13,132 Experts
  • 2,558,936 Questions Answered

Ask Experts for help!!

Looking for Assignment Help?

Start excelling in your Courses, Get help with Assignment

Write us your full requirement for evaluation and you will receive response within 20 minutes turnaround time.

Ask Now Help with Problems, Get a Best Answer

A cola-dispensing machine is set to dispense 9 ounces of

A cola-dispensing machine is set to dispense 9 ounces of cola per cup, with a standard deviation of 1.0 ounce. The manuf

What is marketingbullwhat is marketing think back to your

What is Marketing? • "What is marketing"? Think back to your impressions before you started this class versus how you

Question -your client david smith runs a small it

QUESTION - Your client, David Smith runs a small IT consulting business specialising in computer software and techno

Inspection of a random sample of 22 aircraft showed that 15

Inspection of a random sample of 22 aircraft showed that 15 needed repairs to fix a wiring problem that might compromise

Effective hrmquestionhow can an effective hrm system help

Effective HRM Question How can an effective HRM system help facilitate the achievement of an organization's strate