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Audio Products, Inc., produces two AM/FM/CD players for cars. The radio/CD units are identical, but the mounting hardware and finish trim differ. The standard model fits intermediate and full-size cars, and the sports model fits small sports cars. Audio Products handles the production in the following way. The chassis (radio/CD unit) is assembled in Mexico and has a manufacturing lead time of two weeks. The mounting hardware is purchased from a sheet steel company and has a three-week lead time. The finish trim is purchased from a Taiwan electronics company with offices in Los Angeles as prepackaged units consisting of knobs and various trim pieces. Trim packages have a two week lead time. Final assembly time may be disregarded because adding the trim package and mounting are performed by the customer. Audio Products supplies wholesalers and retailers, who place specific orders for both models up to eight weeks in advance. These orders, together with enough additional units to satisfy the small number of individual sales, are summarized in the following demand schedule: WEEK Model 1 2 3 4 5 6 7 8 Standard model 325 450 Sports model 225 90 There are currently 40 radio/CD units on hand but no trim packages or mounting hardware. Prepare a material requirements plan to meet the demand schedule exactly. Specify the gross and net requirements, on-hand amounts, and the planned order release and receipt periods for the radio/CD chassis, the standard trim and sports car model trim, and the standard mounting hardware and the sports car mounting hardware. (Leave no cells blank - be certain to enter "0" wherever required.) Period 1 2 3 4 5 6 7 8 Standard Model 325 450 Sports Model 225 90 Radio/CD OH = 40 LT = 1 SS = 0 Q = L4L Gross requirements Scheduled receipts Projected available balance Net requirements Planned order receipts Planned order releases Standard Trim OH = 0 LT = 2 SS = 0 Q = L4L Gross requirements Scheduled receipts Projected available balance Net requirements Planned order receipts Planned order releases Standard HW OH = 0 LT = 3 SS = 0 Q = L4L Gross requirements Scheduled receipts Projected available balance Net requirements Planned order receipts Planned order releases Sport Trim OH = 0 LT = 2 SS = 0 Q = L4L Gross requirements Scheduled receipts Projected available balance Net requirements Planned order receipts Planned order releases Sport HW OH = 0 LT = 3 SS = 0 Q = L4L Gross requirements Scheduled receipts Projected available balance Net requirements Planned order receipts Planned order releases.

Operation Management, Management Studies

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