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1. Ilhan's, a local bakery, is worried about increased costs - particularly energy. Last year's records can provide a fairly good estimate of the parameters for this year. Ilhan Balci, the owner, does not believe things have changed much, but he did invest an additional 3 000 MU for modifications to the bakery's ovens to make them more energy efficient. The modifications were supposed to make the ovens at least 15 % more efficient. I. Balci has asked you, as a brilliant graduate of EMU, to check the energy savings of the new ovens and also look over other measures of the bakery's productivity to see if the modifications were beneficial. You have the following data to work with:

 

Last Year

Now

Production (dozen)

1500

1500

Labour (hours)

350

325

Capital Investment (MU)

15 000

18 000

Energy (kw-hrs)

3 000

2 750

2. Serra's Ceramics spent 3 000 MU on a new kiln last year, in the belief that it would cut energy usage 25 % over the old kiln. This kiln is an oven that turns "greenware" into finished pottery. Serra is concerned that the new kiln requires extra labour hours for its operation. Serra wants to check the energy saving of the new oven, and also to look over other measures of their productivity to see if the change really was beneficial.

Serra has the following data to work with:

 

Last Year

This Year

Production (finished units)

4000

4000

Greenware (pounds)

5000

5000

Labour (hrs)

350

375

Capital (MU)

15000

18000

Energy (kWh)

3000

2600

Were the modifications BENEFICIAL?

3. Suzan has a part-time "cottage-industry" producing seasonal plywood yard ornaments for resale at local craft fairs and bazaars. She currently works a total of 4 hours per day to produce 10 ornaments.
a. What is her productivity?
b. She thinks that by redesigning the ornaments and switching from use of a wood glue to a hot-glue gun she can increase her production to 20 ornaments per day. What is her new productivity?
c. What is her percentage increase (or decrease) in productivity?

4. A company has asked YOU to evaluate the firm's productivity by comparing this year's performance with last year's. The following data are available:

 

Last Year

This Year

OUTPUT

10500

units

12100

units

Labour Hours

12000

13200

Utilities

7600 MU

8250 MU

Capital

8300 MU

88000 MU

Has the company improved its PRODUCTIVITY during the past year?

5. Mr. Ilhan DALCI makes billiard balls in his Beyarmudu plant. With a recent increase in taxes, his costs have gone up and he has a newfound interest in efficiency. Mr.Dalci is interested in determining the productivity of his organisation. He would like to know if his organisation is maintaining the manufacturing average of 3% increase in productivity. He has the following data representing a month from last year and an equivalent month this year.


Last year Now
Units produced 1 000 1 000
Labour (hours) 300 275
Resin (kg.s) 50 45
Capital invested (MU) 10 000 11 000
Energy (BTU) 3 000 2 850

Show the productivity change for each category and then determine the IMPROVEMENT for labour- hrs, the typical standard for comparison.

6. Haldun LOP, the production manager of LOP Chemicals, in Gazimagusa, TRNC, is preparing his quarterly report which is to include a productivity analysis for his department. One of the inputs is production data prepared by Meltem SERIN, his operation analyst. The report, which she gave him this morning, showed the following:

 

2005

2006

Production (units)

4500

6000

Raw Material Used (barrels ofPetroleum by- products)

 

700

 

900

Labour Hours

22000

28000

Capital Cost applied to the Department (MU)

375000

620000

Haldun LOP wondered if his productivity had increased at all. He called Meltem into his office and conveyed the above information to her and asked her to proceed with preparing this part of the report. (Include your interpretations for each productivity figure)

7. Ahmet Uslu makes wooden boxes in which to ship motorcycles. Ahmet and his three employees invest 40 hours per day making the 120 boxes.
a. What is their productivity?
b. Ahmet and his employees have discussed redesigning the process to improve efficiency. If they can increase the rate to 125 per day, what would be their new productivity?
c. What would be their increase in productivity?

8. The manager of a local firm says "the forecasting techniques are more trouble than they are worth. I don`t forecast at all, and I`m doing 25% more business than last year". Comment.

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