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Kinnard Electronics manufactures two home theater systems: the Elite which sells for $1,400, and a new model, the Preferred, which sells for $1,100. The production cost computed per unit under traditional costing for each model in 2012 was as follows.

Traditional Costing

Elite

Preferred

Direct materials

$600

$320

Direct labor ($20 per hour)

100

80

Manufacturing overhead ($35 per DLH)

175

140

Total per unit cost

$875

$540




In 2012, Kinnard manufactured 20,000 units of the Elite and 10,000 units of the Preferred. The overhead rate of $35 per direct labor hour was determined by dividing total expected manufacturing overhead of $4,900,000 by the total direct labor hours (140,000) for the two models. Under traditional costing, the gross profit on the models was: Elite $525 ($1,400 _ $875), and Preferred $560 ($1,100 _ $540). Because of this difference, management is considering phasing out the Elite model and increasing the production of the Preferred model. Before finalizing its decision, management asks Kinnard's controller to prepare an analysis using activity-based costing (ABC). The controller accumulates the following information about overhead for the year ended December 31, 2012.




Expected

Activity-




Use of

Based



Estimated

Cost

Overhead

Activity

Cost Driver

Overhead

Drivers

Rate

Purchasing

Number of orders

$ 775,000

25,000

$31

Machine setups

Number of setups

580,000

20,000

29

Machining

Machine hours

3,100,000

100,000

31

Quality control

Number of inspections

445,000

5,000

89

The cost drivers used for each product were:

Cost Driver

Elite

Preferred

Total

Purchase orders

11,250

13,750

25,000

Machine setups

11,000

9,000

20,000

Machine hours

40,000

60,000

100,000

Inspections

2,750

2,250

5,000

Instructions

(a) Assign the total 2012 manufacturing overhead costs to the two products using activitybased costing (ABC).

(b) What was the cost per unit and gross profit of each model using ABC costing?

(c) Are management's future plans for the two models sound? Explain.

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