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Question - Gourmet Specialty Coffee Company (GSCC) is a distributor and processor of different blends of coffee. The company buys coffee beans from around the world and roasts, blends, and packages them for resale. GSCC currently has 12 different coffees that it offers to gourmet shops in one-pound bags. The major cost is raw materials; however, there is a substantial amount of manufacturing overhead in the predominantly automated roasting and packing process. The company uses relatively little direct labor.

Some of the coffees are very popular and sell in large volumes, while a few of the newer blends have very low volumes. GSCC prices its coffee at full product cost, including allocated overhead, plus a markup of 30 percent. If prices for certain coffees are significantly higher than market, adjustments are made. The company competes primarily on the quality of its products, but customers are price-conscious as well.

Data for the 20x5 budget include manufacturing overhead of $12,000,000, which has been allocated on the basis of each product's direct-labor cost. The budgeted direct-labor cost for 20x5 totals $1,200,000. Based on the sales budget and raw-material budget, purchases and use of raw materials (mostly coffee beans) will total $5,800,000.

The expected prime costs for one-pound bags of two of the company's products are as follows:


Jamaican

Colombian

Direct material

$2.90

$3.90

Direct labor

0.4

0.4

GSCC's controller believes the traditional product-costing system may be providing misleading cost information. She has developed an analysis of the 20x5 budgeted manufacturing-overhead costs shown in the following chart.

Activity

Cost Driver

Budgeted Activity

Budgeted Cost

Purchasing

Purchase orders

2,316

$2,316,000

Material handling

Setups

3,600

2,880,000

Quality control

Batches

1,440

576,000

Roasting

Roasting hours

192,200

3,844,000

Blending

Blending hours

67,200

1,344,000

Packaging

Packaging hours

52,000

1,040,000

Total manufacturing-overhead cost

$12,000,000

Data regarding the 20x5 production of Jamaican and Colombian coffee are shown in the following table. There will be no raw-material inventory for either of these coffees at the beginning of the year.

Jamaican Colombian

Jamaican

Colombian

Budgeted sales

2,000

100,000

Batch size

500

20,000

Setups

3 per batch

3 per batch

Purchase order size

500

50,000

Roasting time

1 hr. per 200

1 hr. per 200

Blending time

5 hr. per 200

.5 hr. per 200

Packaging time

1 hr. per 200

.1 hr. per 200

Required - Using GSCC's current product-costing system: Determine the company's predetermined overhead rate using direct-labor cost as the single cost driver.

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