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Problem - Schultz Electronics manufactures two large-screen television models: the Royale which sells for $1,596, and a new model, the Majestic, which sells for $1,295. The production cost computed per unit under traditional costing for each model in 2014 was as follows.

Traditional Costing

Royale

Majestic

Direct materials

$680

$400

Direct labor ($20 per hour)

120

100

Manufacturing overhead ($41 per DLH)

246

205

Total per unit cost

$1,046

$705

In 2014, Schultz manufactured 25,000 units of the Royale and 10,000 units of the Majestic. The overhead rate of $41 per direct labor hour was determined by dividing total expected manufacturing overhead of $8,280,690 by the total direct labor hours (200,000) for the two models.

Under traditional costing, the gross profit on the models was Royale $550 or ($1,596 - $1,046), and Majestic $590 or ($1,295 - $705). Because of this difference, management is considering phasing out the Royale model and increasing the production of the Majestic model.

Before finalizing its decision, management asks Schultz's controller to prepare an analysis using activity-based costing (ABC). The controller accumulates the following information about overhead for the year ended December 31, 2014.

Activities

Cost Drivers

Estimated
Overhead

Expected Use of
Cost Drivers

Activity-Based
Overhead Rate

Purchasing

Number of orders

$1,388,800

39,680

$35/order

Machine setups

Number of setups

1,018,130

19,210

53/setup

Machining

Machine hours

5,116,140

118,980

43/hour

Quality control

Number of inspections

757,620

28,060

27/inspection

The cost drivers used for each product were:

Cost Drivers

Royale

Majestic

Total

Purchase orders

16,530

23,150

39,680

Machine setups

5,330

13,880

19,210

Machine hours

74,450

44,530

118,980

Inspections

11,100

16,960

28,060

Required -

Assign the total 2014 manufacturing overhead costs to the two products using activity-based costing (ABC) and determine the overhead cost per unit.

What was the cost per unit of each model using ABC costing.

What was the gross profit of each model using ABC costing.

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