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Assigbnment: AN INTRODUCTORY MANAGERIAL/COST ACCOUNTING

CASE

PART I: SINGLE PRODUCT PRODUCTION COSTS

Background Information

Off Road, Inc. (ORI) produces and sells a single product, a Dune Buggy. A single manufacturing plant in Allentown, Pennsylvania, dedicated to manufacturing Dune Buggies, is expected to run at 75% of capacity during 2020 and produce 10 Dune Buggies per day, which equals projected average daily demand. Production of the 3,650 Dune Buggies (10 Dune Buggies per day X 365 days per year) is expected to result in the costs shown in Exhibit 1 for the company for the year ended December 31, 2020.

Exhibit 1
Off Road, Inc.
Estimated Dune Buggy Production Costs
For the Year Ended December 31, 2020
Projected Production for 2020:
3,650 Dune Buggies (10 Dune Buggies per day X 365 days per year)

Corporate Office Costs

 

 

Sales and Marketing

$ 650,000

 

General and Administrative

900,000

$ 1,550,000

Plant Costs (Allentown, PA)

 

 

Plant Ad ministration

$ 400,000

 

Building Depreciation (straight -line)

2,450,000

 

Building Utilities

100,000

 

Equipment Depreciation (units of output)

1,270,000

 

Product Design Engineering

120,000

 

Process Design Engineering

110,000

 

Quality Control

90,000

 

Purchasing

150,000

 

Receiving

40,000

 

Material Handling

70,000

 

Raw Materials Used in Production

9,125,000

 

Direct Labor ($25/hour includes benefits)

6,000,000

19,925,000

Other Costs

 

 

Research and Development

$     500,000

 

Shipping

925,000

 

Warranty costs

200,000

1,625,000

Total

 

$23,100,000

In its best years, the plant ran at an average 95% of capacity (practical capacity: the highest percentage considered attainable), but Dune Buggies are at the mature market stage in the product sales life cycle with 70-75% expected capacity utilization for the remaining life of the plant.

Included in the costs in Exhibit 1 is $700,000 related to development of a new racecar, which, if successful, will be brought to market in 2021. The breakdown of these costs is as follows: Sales and Marketing, $110,000; Product Design Engineering $100,000; Process Design Engineering $90,000; and Research and Development $400,000. While some of the corporate General and Administrative Expense involved work on the feasibility of a new racecar, no records of the corporate-level time or money spent on the project were maintained.

Requiredfor Part I:

Your job is to provide management with multiple (three or more) cost calculations that could be used to set product price for the current year (2020) and to explain/justify the amounts you calculate. You are to calculate cost, not to suggest the sells price. To keep matters simple, you may assume that all estimated amounts are accurate (i.e., you should not change the estimated amounts and you do not need to include any extra amount to cover unexpected additional costs).

Individually, provide two or more cost computations to your fellow team members using the private message board for your team. You may not simply agree with a computation provided by one of your fellow team members. You must present your own (different) cost computations. Participation by every team member is important for individual grades on team projects.

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